To finish the cab extension, I use .005 sheet styrene and cut down a piece that is .100 wide x .825 long. I used a good straight edge and a sharp knife for this. Make your marks and cut. I use these as end caps for the outside of the extensions. You can attach these using thin ACC. You don’t want use liquid cement as it will melt the thin plastic. Now when I set these in place, I set these about .010 from the top of the .015 roof cap. This will give you a nice little ledge to rest the cab roof extensions on. I apply the thin ACC using an applicator. I take tweezers and place the end caps against the back wall while making sure I leave the .010 for the roof angles. If you’re unsure of my explanation, do a dry run before applying glue. If the caps are a little wider the extensions, that’s ok. They can be trimmed up after some drying time with a sharp knife. Then you can clean up the edges with some wet/dry 400 grit sandpaper.
To make the angles for the cab roof extension, I take .010x.125 strip styrene and cut two pieces at a length of .380. I suggest that you measure your cab to make sure that is the length you need. You might want to cut a few extra just in case of a screw up while making your angled cuts. I use a straight edge razor to make my cuts. I cut these corner to corner. Actually, I cut just a tad to the outside of each corner. I don’t want to lose the actual corner.
I also file a small angle at the top of the roof extension. This will allow the roof extension to sit flush to the cab extension. I test fit the parts. I use liquid cement and apply it to the edges that will be attached to the cab. Set these in place and make sure your flush to the cab roof and extension. Any imperfections like tiny gaps between the extension and the roof angles can be filled using thick ACC. Allow the cab to dry overnight. The next day you can clean up those gaps and re-apply ACC as needed. You need to, take a file and clean up the edges of the roof extension also. I also want to share a trick I’ve been doing for years that will aid you in eliminating scratches, dings and gaps. It’s called Mr.Surfacer 500. It’s a solvent based model primer that fills scratches, blending imperfections between parts and the list goes on. A paint brush can be used to either dab or paint the primer on the imperfection. When it dry’s, it can be wet sanded smooth. The primer can be sprayed on also. You can search and find it on the net.
The pic below shows the cab extension with the outer wall cap and the roof extension.
Now, take the Cannon number board and remove it from the tree. Gently scrape away and flash or tree mold marks. Remove the headlight cap by either gently shaving or scraping. Clean that up with some sandpaper. I don’t attach the headlight at this time. That will be last after painting. The headlight that I will use is DA 1024. I don’t glue this on yet, I will attach the headlight after painting. It makes it easier to mask. Attach the number boards using white glue. After the cab has dried overnight, take the number board and see how it fits to the cab. Make sure it is flush and sits nicely on the cab face. I use liquid cement to set the number board in place. I let this dry for an hour before finishing the cab details.